Igama elithi CNC limele "ukulawulwa kwamanani ekhompiyutha," futhi imishini ye-CNC ichazwa njengenqubo yokukhiqiza eshisayo esebenzisa ukulawulwa kwamakhompyutha kanye namathuluzi omshini ukususa izingqimba zezinto ezibonakalayo kusuka kucezu lwesitoko (olubizwa nge-ark ingxenye yakhelwe.
Inqubo isebenza ngezinto ezahlukahlukene zokwakha, kufaka phakathi insimbi, ipulasitiki, izinkuni, ingilazi, amagwebu kanye nama-composites, futhi inezicelo ezinhlobonhlobo zezimboni, imishini ye-CNC enkulu kanye ne-CNC yokuqeda izingxenye ze-aerospace.
Izici zemishini ye-CNC
01. Izinga eliphakeme lokuzenzakalela nokusebenza kahle kakhulu kokukhiqiza. Ngaphandle kokubheja okungenalutho, zonke ezinye izinqubo zokucubungula zingaqedwa ngamathuluzi omshini we-CNC. Uma kuhlanganiswe nokulayisha okuzenzakalelayo nokulayisha, kuyingxenye eyisisekelo yefekthri engahleliwe.
Ukucutshungulwa kwe-CNC kunciphisa ukusebenza kwe-opharetha, kuthuthukisa ukuma kokusebenza, kuqeda ukumaka, ukubopha okuningi nokubeka, ukuhlola nezinye izinqubo nemisebenzi yokusiza, futhi kuthuthukisa kahle ukusebenza kahle kokukhiqiza.
02. Ukuguqulwa kwezinto eziguqukayo ze-CNC. Lapho ushintsha into ecubungula, ngaphezu kokushintsha ithuluzi nokuxazulula indlela ekhanyayo, ukuhlela kabusha kuphela okudingekayo ngaphandle kwezinye izinguquko eziyinkimbinkimbi, ezinciphisa umjikelezo wokulungiselela ukukhiqiza.
03. Ukunemba okuphezulu okuphezulu nekhwalithi ezinzile. Ukunemba kobukhulu obukhulu kuphakathi kwe-D0.005-0.01mm, engathinteki ngobunzima bezingxenye, ngoba imisebenzi eminingi igcwaliswa ngokuzenzakalelayo ngumshini. Ngakho-ke, usayizi wezingxenye ze-batch ukhuphuka, futhi amadivayisi wokuthola isikhundla nawo asetshenziswa kumathuluzi womshini alawulwa ngokunemba. , ethuthukisa ukunemba kwemishini ye-CNC yokunemba.
04. Ukucutshungulwa kwe-CNC kunezimpawu ezimbili eziphambili: Okokuqala, kungathuthukisa kakhulu ukucubungula ukunemba, kufaka phakathi ukunemba kwekhwalithi kanye nokunemba kwesikhathi sokucubungula. Okwesibili, ukuphindeka kwekhwalithi yokucubungula kungazinza ukucubungula ikhwalithi futhi kugcinwe ikhwalithi yezingxenye ezicutshunguliwe.
Ubuchwepheshe be-CNC Maching Technology kanye nesilinganiso sohlelo lokusebenza:
Izindlela ezahlukahlukene zokucubungula zingakhethwa ngokuya ngezinto ezibonakalayo kanye nezidingo zomshini wemishini. Ukuqonda izindlela ezivamile zemishini kanye nesilinganiso sazo sohlelo lokusebenza kungasivumela ukuthi sithole indlela efanelekile yokucubungula ingxenye.
Ukujika
Indlela yokucubungula izingxenye ezisebenzisa ama-lathes ibizwa ngokujika. Usebenzisa ukwakha amathuluzi okuguqula, ukujikeleza indawo egobile kungacutshungulwa ngesikhathi sokuphakelwa okuguqukayo. Ukujika kungacubungula futhi izindawo zentambo, izindiza zokugcina, shafts eccentric, njll.
Ukuvuna ukunemba imvamisa yi-IT11-IT6, kanti ubulukhuni baphezulu bungu-12.5-0.8μm. Ngesikhathi sokujika okuhle, ingafinyelela i-IT6-IT5, futhi ubulukhuni bungafinyelela ku-0.4-0.1μm. Ukukhiqizwa kokuguqulwa kokuguqulwa kuphezulu, inqubo yokusika ibushelelezi, futhi amathuluzi alula.
Ububanzi besicelo: Izimbobo zesikhungo sokumba, ukumba, ukudonsa, ukujikisa, ukuguquka kwesikebhe, ukuguqula ubuso bokuphela, ukuguqula indawo, ukuguqula indawo, ukuguqula indawo ye-taper, nokujika kwentambo
Okokugaga
I-Millying yindlela yokusebenzisa ithuluzi elijikelezayo elijikelezayo (umsiki wokugaya) emshinini wokugaya ukuze ucubungule umsebenzi wokusebenza. Ukunyakaza okuyisisekelo kokujikeleza ukujikeleza kwethuluzi. Ngokusho kokuthi ukuqondiswa kwesivinini esikhulu ngesikhathi sokugaya ngesikhathi sokugaya kuyafana noma okuphambene nokuqondisa okuphakelayo kwe-workpiepe, kuhlukaniswe ngokugaya phansi nokukhuphuka.
(1) phansi
Ingxenye evundlile yamandla okugaya iyafana nokuqondisa kokuphakelayo kwesisebenzi sokusebenza. Kuvame ukuba negebe phakathi kwesikulufa sokuphakelayo setafula le-workpiece kanye ne-nati elungisiwe. Ngakho-ke, amandla okusika angadala kalula umsebenzi wokusebenza futhi asebenze ukuba aqhubekele phambili ndawonye, okwenza isilinganiso sokuphakelayo siye sanda kungazelelwe. Ukukhuphuka, okubangela imimese.
(2) Ukulwa ne-counter
Kungakugwema ukunyakaza kokunyakaza okwenzeka ngesikhathi sokugaya phansi. Ngesikhathi sokugaya, ubukhulu bokusika kancane kancane bukhuphuka kusuka ku-zero, ngakho-ke onqenqemeni wokusika uqala ukuzwa isigaba sokuncipha nokuslayida endaweni enotshani obulukhuni, ukugqokwa kwethuluzi lokusheshisa.
Ububanzi besicelo: Ukugaya kweplanethi, ukugaya izinyathelo, ukugaya, ukwakha indawo yokugaya, ukugaya okuvunguza, ukugaya, ukusika
Okwenza
Ukuhlela ukucubungula ngokuvamile kubhekisa kwindlela yokucubungula esebenzisa umthombo wokwenza ukususwa kwemizwa eqondile ehlobene ne-workp
Ukunemba okuhlelayo kungakufinyelela ku-IT8-IT7, ubulukhuni baphezulu yi-ra6.3-1.6μm, iflathi yokuhlelela ingafinyelela ku-0.02 / 1000, futhi ubulukhuni obuphezulu bukhulu kakhulu.
Ububanzi besicelo: Ukuhlela indawo eyisicaba, ukuhlela indawo ebheke phezulu, indawo yokuhlela izinyathelo, ukuhlela ama-grooves alungile, ukuhlela ama-grooves abunjiwe, ukuhlela izindawo ezibunjiwe, ukuhlela izindawo ezibunjiwe ezimbobo, Ukuhlela ama-racks, ukuhlela indawo eyinhlanganisela
Gonqiweyo
Ukugaya kuyindlela yokusika indawo yokusika i-grinder usebenzisa isondo lokugaya eliphakeme kakhulu (isondo lokugaya) njengethuluzi. Ukunyakaza okuyinhloko ukujikeleza kwesondo lokugaya.
Ukucacisa ukugaya kungakufinyelela i-IT6-IT4, futhi ubuqili buka-RA bungafinyelela ku-1.25-0.01μm, noma noma ngisho 0,1-0.0000μm. Enye into yokugaya ukuthi ingacubungula izinto zensimbi ezilukhuni, ezingobubanzi bokuqedela, ngakho-ke kuvame ukusetshenziswa njengesinyathelo sokugcina sokusebenza. Ngokusho kwemisebenzi ehlukene, ukugaya kungahlukaniswa nokugaya kwe-cylindrical, ukugaya kwangaphakathi, ukugaya okuyisicaba, njll.
Ububanzi besicelo: Ukugaya kwe-cylindrical, ukugaya kwangaphakathi kwe-cylindrical, ukugaya okungaphezulu, ukugaya kwefomu, ukugaya kwentambo, ukugaya kwegiya
Okokumbaya
Inqubo yokucubungula izimbobo zangaphakathi ezahlukahlukene emshinini wokumba ibizwa ngokuthi ukushayela futhi kuyindlela ejwayelekile kakhulu yokusebenza komgodi.
Ukunemba kokumba kuphansi, ngokuvamile i-IT12 ~ it11, kanti ubulukhuni obungaphezulu buvame kakhulu ra5.0 ~ 6.3Um. Ngemuva kokugaya, ukukhulisa nokuvuselela kuvame ukusetshenziselwa ukuqeda nokuqeda. Ukunemba okulungiselayo ukunemba imvamisa kungu-IT9-IT6, kanti ubulukhuni baphezulu yiRa1.6-0.4μM.
Ububanzi besicelo: Ukumba, ukugqamisa, ukugqamisa, ukushaya, izimbobo ze-strontium, izindawo zokukhahlela
Ukucutshungulwa okujabulisayo
Ukucutshungulwa kwesicefe kuyindlela yokucubungula esebenzisa umshini onesicefe ukuze wandise ububanzi bezimbobo ezikhona futhi uthuthukise ikhwalithi. Ukucutshungulwa okuyisidina kususelwa kakhulu ekuhambeni kokujikeleza kwethuluzi lesicefe.
Ukunemba kokucutshungulwa okuyisicefe kuphakeme, ngokuvamile i-IT9-IT7, futhi ubulukhuni baphezulu yiRa6.3-0.8mm, kepha ukusebenza kahle kokukhiqizwa kokusebenza okuyisidina kuphansi.
Isilinganiso sesicelo: Ukucutshungulwa komgodi okunembe okuphezulu, ukuqeda umgodi eminingi
Ukucutshungulwa komhlaba
Izindlela zokucubungula ama-gear angahlukaniswa ngezigaba ezimbili: Ukwakha indlela nendlela yesizukulwane.
Ithuluzi lomshini elisetshenziselwa ukucubungula indawo yezinyo ngendlela eyakhayo ngokuvamile umshini wokugaya ojwayelekile, futhi ithuluzi liwumshini wokugaya owakhiwe, odinga ukunyakaza okulula okulula: ukunyakaza okujikelezayo kanye nokuhamba okuqondile kwethuluzi. Amathuluzi womshini asetshenziswayo asetshenziswa kakhulu wokucubungula indawo yezinyo ngemishini yokuzinza yi-Gear Hobbing Machines, imishini yokubumba amagiya, njll.
Ububanzi besicelo: Amagiya, njll.
Ukucutshungulwa okungaphezulu kwendawo
Ukusikwa kwezindawo ezigobile ezibunjiwe zisebenzisa ama-copy milling kanye nezindlela zokugaya ama-CNC noma izindlela ezikhethekile zokucubungula.
Ububanzi besicelo: Izingxenye ezinezindawo eziyinkimbinkimbi ezigobile
I-EDM
Ukukhishwa kwemishini kagesi kusebenzisa izinga lokushisa eliphakeme elethwe ngukukhishwa kwe-Spark ngaso leso sikhathi phakathi kwe-electrode yamathuluzi kanye ne-electrode ye-WorkPeate ukuqeda impahla yangaphandle yokuthola imishini yokufeza imishini yokufeza imishini yokufezekisa imishini yokufezekisa imishini ukuze uzuze imishini yokufezekisa imishini ukuze uzuze imishini ukuze ufinyelele imishini yokusebenza ukuze uzuze imishini yokuthola imishini ukuze uzuze imishini ukuze uzuze imishini yokusebenza.
Scope of Isicelo:
① Ukucutshungulwa kwezinto ezinzima, ezinzima, ezithambile, ezithambile nezincibilikayo ezisebenzayo;
Izinto zokwenziwa ze-semiconducting nezinto ezingezona ezenziwa;
③Processing izinhlobo ezahlukahlukene zezimbobo, izimbobo ezigobile nezimbobo ezincane;
④Processing imithambo yezangaphandle ehlukahlukene emithathu egobile, efana namakamelo okubumba wokwakha isikhunta, isikhunta esijikayo, nezinhlangothi zepulasitiki;
⑤ Isetshenziselwa ukusika, ukusika, ukuqiniswa komhlaba, ukuqopha, amagama okuphrinta kanye nokumakwa, njll.
Umshini we-electrochemical
I-Electrochemical Maching iyindlela esebenzisa umgomo we-electrochemical wokuchithwa kwe-anodic yensimbi ku-electrolyte ukulolonga umsebenzi wokwenza umsebenzi.
I-Workiepe ixhumeke kwisigxobo esihle sokuhlinzekwa kwamandla we-DC, ithuluzi lixhumeke kwisigxobo esingesihle, negebe elincane (0.1mm ~ 0.8mm) ligcinwa phakathi kwezigxobo ezimbili. I-electrolyte enengcindezi ethile (0.5mpa ~ 2.5MPA) igeleza ngegebe phakathi kwezigxobo ezimbili ngejubane eliphezulu (15m / s ~ 60m / s).
Scope of Isicelo: Ukucubungula izimbobo, imithambo, amaphrofayli ayinkimbinkimbi, izimbobo ezincane ezijulile, ukudlikizi, ukuncipha, okuqoshwe, njll.
ukucubungula kwe-laser
Ukucutshungulwa kwe-laser kwe-workpiece kuqediwe ngumshini wokucubungula we-laser. Imishini yokusebenza ye-laser imvamisa iqukethe ama-lasers, ama-Power Supplies, amasistimu we-Optical kanye nezinhlelo zemishini.
Ububanzi besicelo: umdwebo we-diamond wire uyafa, ubuke ama-gem bearings, amashidi e-porous aphambukayo ama-punching amashidi wokuphangwa umoya, ukucutshungulwa komgodi omncane wenjini, njll., Kanye nokusika izinto ezahlukahlukene zensimbi nezinsimbi ezingezona zensimbi.
Ukucutshungulwa kwe-Ultrasonic
Imishini ye-Ultrasonic yindlela esebenzisa imvamisa ye-ultrasonic (16khz ~ 25khz) ukudlidliza kobuso bokuphela kwethuluzi ukuze kuthambekele kuketshezi, futhi izinhlayiya ezihlukumezayo zithinta indawo yokusebenza.
Ububanzi besicelo: izinto ezinzima zokusika
Izimboni Eziyinhloko Zezimboni
Ngokuvamile, izingxenye ezicutshungulwe yi-CNC zinokunemba okuphezulu, ngakho-ke izingxenye ezisetshenzisiwe ze-CNC zisetshenziswa ikakhulukazi ezimbonini ezilandelayo:
I-aerospace
I-Aerospeace idinga izingxenye ngokunemba okuphezulu nokuphindaphindwa, kufaka phakathi ama-tubine blade ezinjini, amathuluzi asetshenziselwa ukwenza ezinye izinto, futhi namagumbi okuhlangana asetshenziswe ezinjini ze-rocket.
Isakhiwo sezithuthi nezomshini
Imboni yezimoto idinga ukwenziwa kwezikhunta eziphezulu zokubumba okuphezulu kwezinto zokuphonsa (njengezikhwebu zenjini) noma izingxenye zemishini eziphakeme (njengamapayipi). Umshini wohlobo lwe-gantry usakaza amamojula wobumba asetshenziswa esigabeni sokuklama semoto.
Imboni yezempi
Imboni yezempi isebenzisa izingxenye ezinengqondo eziphakeme ngezidingo eziqinile zokubekezelela, kufaka phakathi izingxenye zezinto ezihlekisayo, izipho ze-gun, njll. Zonke izakhi zemishini embonini yezempi zizuzisa ukunemba nangejubane lemishini ye-CNC.
-esayensi yezokwelapha
Amadivaysi angenakufinyeleleka wezokwelapha ajwayele ukuklanywa ukulingana nokwakheka kwezitho zabantu futhi kufanele akhiqizwe ama-advel adverts. Njengoba kungekho mishini ebhaliwe ekwazi ukukhiqiza amajamo anjalo, imishini ye-CNC iba yisidingo.
amandla
Imboni yamandla ibeka zonke izindawo zobunjiniyela, kusuka kuma-turbines athululayo kuya kubuchwepheshe obuphansi obunjenge-fusion yenuzi. I-Steam Turbines idinga ama-turbine ama-turbine aphezulu ukuze alondoloze ibhalansi ku-turbine. Ukwakheka kwe-R & D PLASMA SPREPPREPREPREPST HAVETION in fusion yenuzi kuyinkimbinkimbi kakhulu, eyenziwe ngezinto ezithuthukisiwe, futhi idinga ukusekelwa kwemishini ye-CNC.
Ukucutshungulwa kwemishini sekuthuthukisiwe kuze kube namuhla, futhi kulandela ukuthuthukiswa kwezidingo zemakethe, kuthathwe amasu ahlukahlukene wokucubungula. Lapho ukhetha inqubo yokufaka imishini, ungabheka izici eziningi: kufaka phakathi ukwakheka komhlaba we-workpiepe, ukunemba okuyisisekelo, ukunemba kwesikhundla, ubulukhuni bendawo, njll.
Ngokukhetha kuphela inqubo efanelekile ukuthi singaqinisekisa ikhwalithi nokusebenza kahle kwe-workpiecle ngokutshala okuncane, futhi kwandise izinzuzo ezikhiqizwayo.
Isikhathi Seposi: Jan-18-2024