Inqubo yokukhiqiza amagiya

Sisanda kwenza i-batch yeamagiya okungewona ajwayelekile, ikakhulukazi esetshenziswa emkhakheni wemishini ye-automation, manje uyazi ukuthi yini izinyathelo zethu zokukhiqiza amagiyuli? Ake ngikutshele

Inqubo yokukhiqiza yamagiya ngokuvamile ifaka lezi zinyathelo ezilandelayo:

1. Ukuhlela Design:

• Thola amapharamitha: ngokuya ngezidingo ezithile zegiya nendawo yokusebenza, nquma isilinganiso sokuhambisa ama-Gear, inani lamazinyo, i-modulus, ububanzi bombuthano, ububanzi bezinkomba namanye amapharamitha. Ukubalwa kwalawa mapharamitha kudingeka kususelwe emgomweni wokudlulisela imishini kanye namafomula wokuqamba ahlobene, njengokunquma isilinganiso sokuhambisa nge-turming chain chain, kubale amandla okuphazamisa kumazinyo egiya ngokuya nge-torque, bese Ukubala imodulus yegiya kanye nobubanzi bendilinga ye-Index Circle by the ukukhathala amandla okunciphisa ama-gear Teeth kanye namandla okukhathala okuxhumana nalo.

• Ukukhetha kwezinto ezibonakalayo: Ukukhetha kokuqukethwe kwegiya kubalulekile ekusebenzeni nasekufezeni kwensiza yegiya. Izinto ezijwayelekile zegiya ziyinsimbi ephakathi yekhabhoni (efana nensimbi engu-45), i-carbon allon aroy (enjenge-20cr, amagiya asemqoka, amagiya asemqoka anezidingo eziphakeme, futhi akukho- Ukuphoqa amagiya okuhambisa nawo angenziwa nge-cast iron, plywood noma i-nylon nezinye izinto.

2. Ukulungiselela okungenalutho:

• Ukwakha: Lapho amagiya adinga amandla aphezulu, ukugqoka kokuphefumula kanye nokumelana nomthelela, ukunxenxa izikhala kuvame ukusetshenziswa. Ukuthethelela kungathuthukisa inhlangano yangaphakathi ye-Metal Material, kwenze kube mnene ngokwengeziwe, futhi kuthuthukise izakhiwo zemishini zegiya. Okungenalutho ngemuva kokucela izidingo ukuthi ziphathwe nge-ISMALIMAL evamile ukuqeda ingcindezi eyinsalela okubangelwa ukufeza kanye nokuqina, thuthukisa ukwakhiwa kwezinto eziphelele.

• Ukuphonsa: Ukuze amagiya amakhulu anobubanzi obukhulu kune-400-600mm, izikhala zivame ukuphonswa. Ukukhonkotha kungakhiqiza amagiya ngezimo eziyinkimbinkimbi, kepha inhlangano yangaphakathi yegiya elisabekayo ingahle ibe nezinkinga ezinjenge-porotive kanye ne-porotionity, ezidinga ukwelashwa okulandelayo nokucutshungulwa kwemishini ukuthuthukisa ukusebenza kwayo.

• Ezinye izindlela: for goes of usayizi omncane kanye nokwakheka okuyinkimbinkimbi, izinqubo ezintsha njengokuphonsa ngokunemba, ukukhishwa kwengcindezi, ukukhishwa kwe-powder, ukukhishwa okushisayo, ukukhishwa okushisayo nokukhishwa okubandayo kungasetshenziselwa ukukhiqiza amazinyo we-ger and Gcina Ama-Raw material.

3. Ukucutshungulwa kwemishini:

• Ukucutshungulwa okungenalutho:

• Ukugoqa: ukuguquka okunzima, ukugaya okunolaka nokunye ukucutshungulwa kwezinyo kungenalutho ukususa iningi le-margin, kushiye imajini ecubungula engu-0.5-1mm ngokuqeda okulandelayo. Lapho ukhubazeke, kuyadingeka ukuqinisekisa ukuthi ukunemba okubucayi kanye nobunzima bezinyo buhlangabezana nezidingo zokuklama.

• Ukuqedwa kwe-Semi-Ukuqeda Ukujika, ukuqeda ama-seming, ukuqeda ukuqeda nokunye ukucutshungulwa, ukuthuthukisa ukunemba okubucayi kanye nekhwalithi ephezulu yezinyo kungenalutho, ukulungiselela ukucubungula izinyo. Ngesikhathi sokuqedwa kwe-semi, kufanele kukhokhwe ukulawula ukufana kwesibonelelo sokucubungula ukugwema isibonelelo ngokweqile noma esincane kakhulu.

• Ukuqeda: Ukujika okuhle, ukugaya okuhle, ukugaya nokunye ukucubungula izinyo elingenalutho ukuqinisekisa ukuthi ukunemba okubucayi, ukunemba kwesimo kanye nobunzima bezinyo buvumelana nezidingo zokwakha. Lapho uqeda, ubuchwepheshe obufanele bokucubungula kanye nethuluzi kufanele bakhethwe ukuthuthukisa ukusebenza kahle nokucutshungulwa kwekhwalithi.

• Ukucutshungulwa kwamazinyo:

• Ukugaya amazinyo: ukusetshenziswa kwe-disk modulus milling cutter noma umunwe wokugaya umusi amazinyo ama-milling, kungokwenqubo yokwakha. Ukwakheka kwesigaba sezinyo okusiketwayo kufana nokwakheka kwamazinyo egiya, futhi amazinyo okugaya akwazi ukucubungula amagiya obukhulu obuhlukahlukene, kepha ukusebenza kahle nokunemba kuphansi, okulungele ukukhiqizwa okukodwa kwe-batch encane.

• Ukuzilibazisa: Kungokwenqubo yokukhiqiza, futhi umthetho osebenzayo ulingana noMeshing we-meshing of a pair of a Herical Gare. I-Gear Hob prototype iyigiya eliyindiza eline-angle enkulu eluhlaza, ngoba inani lamazinyo lincane kakhulu (imvamisa inani lamazinyo), amazinyo ande kakhulu, azungeze umgodi omncane ovunguzayo, bese Ngokusebenzisa ama-slot namazinyo, kuba yi-hob ene-cutting onqenqemeni nange-angle engemuva. I-Gear Hobbing ilungele zonke izinhlobo zokukhiqizwa kwesisindo, ukucubungula amagiya wekhwalithi esezingeni eliphakathi nendawo kanye negiya le-Worm.

• Shaneka igiya: futhi luhlobo lokuthuthukisa indlela yokuthuthukisa. Lapho kusetshenziswa i-gear Shaper, umsiki we-gear Shaper kanye ne-workpiepe ilingana nokulungiswa kwamagiya ama-cylindrical. Ukuvuselelwa kwe-gear shaper kungukunyakaza okusemqoka kokushaywa kwegiya, kanye nokunyakaza okujikelezayo okwenziwe yigiya shaper kanye nokwenza umsebenzi ngokusho kwengxenye ethile yokuphakelayo kokuphakelayo kwegiya. I-Gear Shaper ilungele zonke izinhlobo zokukhiqizwa kwesisindo, icubungula ikhwalithi ephakathi nendawo yamagiya angaphakathi nangaphandle, amagiya ahlanganisiwe ahlukahlukene kanye ne-rack encane.

Ukushefa: Ukushefa kuyindlela esetshenziswa kakhulu yokuqedela yokuqeda izinyo lokungakhethi ekukhiqizeni inqwaba. Umgomo osebenzayo ukusebenzisa umsiki wokushefa kanye negiya elizocubungulwa ngokuhamba kwamahhala, ngosizo lwesilinganiso esihlobene phakathi kwalokhu okubili, ukushefa ama-chips amahle asuka endaweni yezinyo. Amazinyo ashelelayo nawo angakha amazinyo wesigubhu ukuthuthukisa isikhundla sendawo yokuxhumana yendawo.

Ukugaya kwamagiya: kuyindlela yokuqedwa kwephrofayili yezinyo, ikakhulukazi amagiya alukhuni, imvamisa ukuphela kwendlela yokuqeda. Ukugaya kwamagiya kungaba ukugaya ngesondo lokugaya isibungu, nakho kungaba ukugaya ngesondo lokugaya le-conical noma isondo lokugaya le-disc. I-gear yokugaya imishini yokugaya iphakeme, inani lobulukhuni lobulukhuni luncane, kepha ukusebenza kahle kokukhiqiza kuphansi, kubiza kakhulu.

4. Ukwelashwa kokushisa:

• Ukwelashwa okushisa okungenalutho: Hlela ukwelashwa kwangaphambi kokushisa ngaphambi nangemva kokucutshungulwa okungenamazinyo, njengokuqina noma ukufutheka, inhloso eyinhloko ukuqeda ukucindezelwa okusele okubangelwa ukubhekana nokuqina, ukuthuthukisa imishini ephelele izakhiwo.

• Ukwelashwa kokushisa kwendawo yezinyo: Ngemuva kokucutshungulwa kwezinyo, ukuze kuthuthukiswe ubulukhuni futhi ugqoke ukumelana kwendawo yezinyo, ukuqina, izinqubo zokushisa zokushisa okushisa kakhulu, izinqubo zokushisa zokushisa eziphakeme ze-carbonitriding zivame ukwenziwa.

I-5. Izinyo lokugcina izinyo Ama-Maching Maching Maching Magazine kufanele afezeke ngaphambi kokuquleka kwegiya, imvamisa ngemuva kokugibela amazinyo (ukuhumusha), ngaphambi kokushefa amakhono okugcina izinyo.

6. Ukuhlolwa kwekhwalithi: Amapharamitha ahlukahlukene amagiya ahlolwe, anjenge-Tooles Shape, ukuqondisa izinyo, ubude obujwayelekile, ukugijima, ukuqinisekisa ukuthi ukunemba kanye nekhwalithi yegiya kuhlangana nokwakhiwa kwegiya Izidingo. Izindlela zokutholwa zifaka ukukalwa kwe-Manual ngamathuluzi okulinganisa nokulinganiswa kokunemba okunamathuluzi wokulinganisa wegiya.