Ukucutshungulwa kwezindlu zokuhlola izimoto kudinga ukunemba, ukuqina kanye nobuhle. Okulandelayo kunemininingwane yayoubuchwepheshe bokucubungula:
Ukukhetha impahla eluhlaza
Khetha izinto zokusetshenziswa ezifanele ngokuya ngezidingo zokusebenza zendlu yophenyo. Izinto ezivamile zihlanganisa amapulasitiki obunjiniyela, njenge-ABS, i-PC, enokwakheka okuhle, izakhiwo zemishini kanye nokumelana nesimo sezulu; Izinto zensimbi, ezifana ne-aluminium alloy ne-magnesium alloy, zinamandla aphezulu, ukukhishwa okuhle kokushisa kanye nokumelana nomthelela.
Ukwakhiwa kwesikhunta nokukhiqiza
1. Idizayini yesikhunta: Ngokusho komumo, usayizi kanye nezidingo zokusebenza ze-probe yemoto, ukusetshenziswa kobuchwepheshe be-CAD/CAM bokuklama isikhunta. Nquma ukwakheka kanye nemingcele yezingxenye ezibalulekile zesikhunta, njengendawo yokuhlukanisa, isistimu yokuthela, isistimu yokupholisa kanye nendlela yokudiliza.
2. Ukukhiqizwa kwesikhunta: Isikhungo somshini we-CNC, amathuluzi omshini we-EDM nezinye izinto ezithuthukisiwe zokukhiqiza isikhunta. Ukucutshungulwa okunembayo kwengxenye ngayinye yesikhunta ukuze kuqinisekiswe ukuthi ukunemba kobukhulu bayo, ukunemba komumo kanye nokuqina kwendawo kuhlangabezana nezidingo zokuklama. Enqubweni yokukhiqiza isikhunta, ithuluzi lokulinganisa lokuxhumanisa kanye nezinye izinto zokuhlola zisetshenziselwa ukuthola nokulawula ukunemba kokucubungula kwezingxenye zesikhunta ngesikhathi sangempela ukuze kuqinisekiswe ikhwalithi yokukhiqiza yesikhunta.
Inqubo yokwakha
1. I-injection molding (yegobolondo lepulasitiki) : ipulasitiki ekhethiwe impahla eluhlaza yengezwa ku-cylinder yomshini wokubumba umjovo, futhi impahla eluhlaza yepulasitiki iyancibilika ngokushisa. Iqhutshwa isikulufu somshini wokubumba umjovo, ipulasitiki encibilikisiwe ijovwa endaweni yokubunjwa evaliwe ngengcindezi nesivinini esithile. Ngemuva kokugcwalisa umgodi, ugcinwa ngaphansi kwengcindezi ethile isikhathi esithile ukuze uphole futhi uqedele ipulasitiki emgodini. Ngemuva kokuthi ukupholisa sekuqediwe, isikhunta siyavulwa futhi igobolondo lepulasitiki elibunjiwe liyakhishwa esikhunjeni ngokusebenzisa idivayisi ye-ejector.
2. I-Die casting molding (yegobolondo lensimbi) : Insimbi ewuketshezi encibilikisiwe ijova emgodini wesikhunta se-die casting ngokusebenzisa idivayisi yomjovo ngesivinini esikhulu kanye nokucindezela okukhulu. Insimbi ewuketshezi ipholisa ngokushesha futhi iqine emgodini ukuze yakhe umumo ofunekayo wegobolondo lensimbi. Ngemuva kokukhishwa kwe-diecast, i-casing yensimbi ikhishwa esikhunjini nge-ejector.
Ukwenza imishini
Izindlu ezakhiwe zingadinga ukucutshungulwa okwengeziwe ukuze zihlangabezane nezidingo zokunemba nokuhlanganisa:
1. Ukuphenduka: Isetshenziselwa ukucubungula indawo eyindilinga, ubuso bokugcina kanye nembobo yangaphakathi yegobolondo ukuze kuthuthukiswe ukunemba kwayo kobukhulu kanye nekhwalithi yendawo ephezulu.
2. Ukucutshungulwa kokugaya: ingaphezulu lokuma okuhlukahlukene njengendiza, isinyathelo, umsele, umgodi kanye nobuso begobolondo kungacutshungulwa ukuze kuhlangatshezwane nezidingo zesakhiwo nokusebenza kwegobolondo.
3. Ukubhoboza: Ukukhanda izimbobo zamadayamitha ahlukahlukene kugobolondo ukuze kufakwe izixhumi njengezikulufi, amabhawodi, amantongomane, nezingxenye zangaphakathi njengezinzwa namabhodi omjikelezo.
Ukwelashwa kwendawo
Ukuze uthuthukise ukumelana nokugqwala, ukumelana kwethu, ubuhle kanye nokusebenza kwendawo ebiyelwe, ukwelashwa kwendawo kuyadingeka:
1. Ukufafaza: Ukufafaza upende wemibala ehlukahlukene kanye nezakhiwo ebusweni begobolondo ukuze kwakhiwe ifilimu yokuzivikela efanayo, edlala indima yokuhlobisa, i-anti-corrosion, ukumelana nokugqoka kanye nokushisa ukushisa.
2. I-Electroplating: ukufaka ungqimba lwensimbi noma i-alloy coating phezu kwegobolondo ngendlela ye-electrochemical, efana ne-chrome plating, i-zinc plating, i-nickel plating, njll., ukuthuthukisa ukumelana nokugqwala, ukumelana nokugqoka, ukuqhutshwa kukagesi kanye nomhlobiso wegobolondo.
3. Ukwelashwa kwe-oxidation: Yakha ifilimu eliminyene le-oxide ebusweni begobolondo, njenge-anodizing ye-aluminium alloy, ukwelashwa kwe-bluing yensimbi, njll., ukuthuthukisa ukumelana nokugqwala, ukumelana nokugqoka kanye nokufakwa kwegobolondo, futhi uthole nomphumela othile wokuhlobisa.
Ukuhlolwa kwekhwalithi
1. Ukutholwa kokubukeka: Ngokubukeka noma ngengilazi ekhulisayo, isibonakhulu kanye namanye amathuluzi, thola ukuthi kukhona yini ukuklwebheka, amaqhubu, ukuwohloka, amabhamuza, ukungcola, imifantu nokunye okungalungile ebusweni begobolondo, nokuthi ingabe umbala, ukucwebezela nokuthungwa kwegobolondo kuyahlangabezana yini nezidingo zokuklama.
2. Ukutholwa kokunemba kobukhulu: Sebenzisa i-caliper, i-micrometer, irula yobude, i-plug gauge, i-ring gauge namanye amathuluzi okulinganisa avamile, kanye nokuhlanganisa ithuluzi lokulinganisa, i-optical projektha, ithuluzi lokulinganisa isithombe nezinye izisetshenziswa zokulinganisa ukunemba, ukukala nokuthola ubukhulu obuyinhloko begobolondo, nokunquma ukuthi izimfuneko zokulinganisa ziyahlangabezana yini nedizayini efanele.
3. Ukuhlolwa kokusebenza: Ngokwezici zezinto ezibonakalayo kanye nezidingo zokusebenzisa igobolondo, ukuhlolwa kokusebenza okuhambisanayo kuyenziwa. Okufana nokuhlolwa kwezakhiwo zemishini (amandla aqinile, amandla esivuno, ubude ngesikhathi sekhefu, ubulukhuni, ukuqina komthelela, njll.), ukuhlola ukumelana nokugqwala (ukuhlolwa kwesifutho sikasawoti, ukuhlolwa kokushisa okumanzi, ukuhlolwa kokuchayeka komkhathi, njll.), ukuhlolwa kokumelana (ukuhlolwa kokugqoka, ukungqubuzana kwesilinganiso, njll.), ukuhlolwa kokumelana nokushisa okuphezulu (ukushisa kokushisa okushisayo njll. ukulinganisa, ukulinganisa ukumelana nokwehlukanisa, njll.) Isilinganiso samandla e-Dielectric, isilinganiso sesici sokulahlekelwa kwe-dielectric, njll.).
Ukupakisha nokugcina impahla
Igobolondo eliphumelele ukuhlolwa kwekhwalithi lipakishwe ngokuhambisana nobukhulu balo, ukwakheka kanye nezidingo zokuthutha. Izinto ezifana namabhokisi ekhadibhodi, izikhwama zepulasitiki kanye nokugoqa kwebhamuza kuvame ukusetshenziswa ukuze kuqinisekiswe ukuthi igobolondo alilimazi ngesikhathi sokuthutha nokugcinwa. Igobolondo elipakishiwe libekwe ngobunono eshalofini lempahla ngokweqoqo kanye nemodeli, futhi ukuhlonza okuhambisanayo namarekhodi kwenziwa ukuze kube lula ukuphatha nokulandeleka.
Isikhathi sokuthumela: Jan-15-2025