Ungakuvimbela kanjani ukugoqa kanye ne-deformation ezingxenyeni ezinkulu zegobolondo ezibiyelwe nodonga phakathi kwemishini ye-CNC?

Izitho zegobolondo ezinkulu, ezinodonga olubi ngodonga zilula ukuhlanganisa nokukhubazeka ngesikhathi semishini. Kulesi sihloko, sizokwethula icala lokushisa lokushisa lezingxenye ezinkulu nezincane ezidongeni elibiyelwe ngodonga ukuze zixoxe ngezinkinga kwinqubo ejwayelekile mail maching. Ngaphezu kwalokho, siphinde futhi sinikeze ngenqubo eyenziwe kahle nekhambi le-Foxture. Ake sifike kukho!

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Leli cala limayelana nengxenye yegobolondo elenziwe nge-Al6061-T6. Nazi ubukhulu bawo ngqo.
Ubukhulu obuphelele: 455 * 261.5 * 12.5mm
Ukusekelwa Kodonga Okwesekwayo: 2.5mm
Ubukhulu bokushisa okushisayo: 1.5mm
Ukushisa Sink Spaces: 4.5mm

Prakthiza nezinselelo emizileni ehlukene yenqubo
Ngesikhathi semishini ye-CNC, lezi zinhlaka zegobolondo ezinodonga odongeni zivame ukudala izinkinga ezahlukahlukene, njengokuphamba kanye noguquko. Ukunqoba lezi zinkinga, sizama ukunikela ngezinketho zomzila wenqubo yesendlalelo. Kodwa-ke, kusenezingqinamba ezithile zenqubo ngayinye. Nayi imininingwane.

Inqubo inqubo 1
Ku-Process 1, siqala ngokufaka imishini uhlangothi oluhlanekezelwa khona (uhlangothi lwangaphakathi) lomsebenzi wokusebenza bese usebenzisa udaka ukuze ugcwalise izindawo ezingenalutho. Okulandelayo, ukuvumela uhlangothi olubuyiselwe emuva kube yinkomba, sisebenzisa i-glue kanye ne-tape enezinto ezimbili ukulungisa isethenjwa endaweni ukuze isebenze uhlangothi uhlangothi olungaphambili.

Kodwa-ke, kunezinkinga ezithile ngale ndlela. Ngenxa yendawo enkulu evuthayo eseceleni ohlangothini olubuyela emuva, i-glue kanye neteyipu enezinto ezimbili ayilondeli ngokwanele umsebenzi wokusebenza. Kuholela ekuhlaseleni phakathi komsebenzi wokusebenza nokususwa okwengeziwe kwezinto ezibonakalayo kule nqubo (okubizwa ngokuthi ukweqisa). Ngaphezu kwalokho, ukuntuleka kokuzinza kwe-Workiep

Inqubo yokuncintisana 2
Ku-Procust 2, siguqula ukuhleleka kwemishini. Siqala nge-Underside (uhlangothi lapho ukushisa kuhlakazwa khona) bese usebenzisa ukulungiswa kwe-polister yendawo engenalutho. Okulandelayo, ukuvumela uhlangothi lwangaphambili njengesethenjwa, sisebenzisa i-glue kanye neteyipu ebekelwe kabili ukulungisa uhlangothi lwereferensi ukuze sikwazi ukusebenza uhlangothi oluhlanekezelwe.

Kodwa-ke, inkinga ngale nqubo iyafana nenqubo yokucubungula indlela 1, ngaphandle kwalapho inkinga iguqukele ohlangothini olubuyela emuva (uhlangothi lwangaphakathi). Futhi, lapho uhlangothi olubuyela emuva lunendawo enkulu yokugcwalisa emuva, ukusetshenziswa kwe-glue kanye neteyipu enombala kabili awunikezi ukuqina okuphezulu ku-workpiece, okuholela ekushayweni kwe-warpie.

Inqubo yenqubo 3
Ku-Procust 3, sibheka ukusebenzisa ukulandelana kwemishini yenqubo 1 noma inqubo 2. Ngemuva kwenqubo yesibili yokuqinisa, sebenzisa ipuleti lezindaba ukuze ubambe i-workpite ngokucindezela phansi.

Kodwa-ke, ngenxa yendawo enkulu yomkhiqizo, iplanethi ikwazi ukumboza indawo ye-perimeter futhi ayikwazanga ukulungisa ngokuphelele indawo ephakathi nendawo yendawo yokusebenza.

Ngakolunye uhlangothi, lokhu kuphumela endaweni enkabeni ye-Workiep Ngakolunye uhlangothi, le ndlela yemishini izokwenza izingxenye ze-CNC ze-CNC ezinciphile zibuthakathaka kakhulu.

Inqubo yokuncintisana 4
Ku-Process 4, sisebenzisa uhlangothi olubuyiselwe emuva (uhlangothi lwangaphakathi) kuqala bese usebenzisa i-rucuum chuck ukuze unamathisele indiza ebuyiselwe emuva ukuze usebenze ohlangothini lwasemuva.

Kodwa-ke, esimweni sengxenye yegobolondo elidonswe ngodonga, kukhona izakhiwo ze-concave nezama-convex ohlangothini olungahlehliwe lwe-workpie esidinga ukugwema lapho sisebenzisa i-vacuum suction. Kepha lokhu kuzodala inkinga entsha, izindawo ezivinjelwe zilahlekelwa amandla wazo wokumunca, ikakhulukazi ezindaweni ezine ekhoneni ngokujikeleza kwephrofayili enkulu kunazo zonke.

Njengoba lezi zindawo ezingafakwanga zihambelana nehlangothi elingaphambili (indawo esetshenzisiwe kuleli phuzu), i-Cutting Tool Bounce ingavela, okuholela ephethini lamathuluzi elidlikizayo. Ngakho-ke, le ndlela ingaba nomthelela ongemuhle kwikhwalithi yemishini kanye nokuqedwa komhlaba.

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Iseluleko senqubo yenqubo yokulungisa kanye nesixazululo sokulungiswa
Ukuze sixazulule izinkinga ezingenhla, siphakamisa le nqubo elandelayo yenqubo kanye nezixazululo zokulungisa.

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Isikulufa semishini yangaphambi kwemishini
Okokuqala, sathuthukisa indlela yenqubo. Ngekhambi elisha, sicubungula uhlangothi olubuyiselwe emuva (uhlangothi lwangaphakathi) okokuqala no-pre-umshini isikulufa ngokusebenzisa-hole kwezinye izindawo ezizosuswa ekugcineni. Inhloso yalokhu ukuhlinzeka ngendlela engcono yokulungisa nokubeka izinto ezinyangeni ezilandelayo zemishini.

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Kokelezela indawo ukuze isetshenziswe kabusha
Okulandelayo, sisebenzisa izindiza ezidwetshiwe ohlangothini olubuyela emuva (uhlangothi lwangaphakathi) njengesethenjwa semishini. Ngasikhathi sinye, sivikela umsebenzi wokusebenza ngokudlula isikulufa ngokusebenzisa umgodi over-hole kusuka kwinqubo yangaphambilini futhi uyikhiye epuletini lokungenisa. Bese ubiyela indawo lapho isikulufa sikhiyiwe njengoba le ndawo ifakwe khona.

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Imishini elandelanayo ngeplanethi
Ngesikhathi senqubo yemishini, siqala ukucubungula izindawo ngaphandle kwendawo okufanele ifakwe emnyanweni. Lapho lezi zindawo sezifakiwe, sibeka iplanethi endaweni ebekiwe (iplanethi edinga ukumbozwa nge-glue ukuvikela ukugcwala komhlaba). Sibe sesisusa izikulufo ezisetshenziswe kusinyathelo 2 futhi siqhubeke nemishini yezindawo ezizohlanganiswa kuze kube yilapho wonke umkhiqizo usuqediwe.
Ngale nqubo eyenzelwe inqubo kanye nesixazululo sokulungiswa, singabamba ingxenye encane ye-CNC Shell ingxenye engcono futhi igweme izinkinga ezinjengokuphahlazeka, ukuhlanekezela, nokugcizelela. Izikulufo ezikhuphukile zivumela ipuleti yokulungiswa ukuze ifakwe ngokuqinile ku-workpiece, ukuhlinzeka ngendawo ethembekile nokusekelwa. Ngaphezu kwalokho, ukusetshenziswa kwepuletishini lezindaba ukufaka ingcindezi endaweni esetshenziswe emnyani kusiza ukugcina i-workpiece izinzile.

Ukuhlaziywa okujulile: Ungakugwema kanjani ukwehla kanye ne-deformation?
Ukuthola imishini ephumelelayo yezakhiwo zamagobolondo ezinkulu nezincane ezibikwe Ake sibhekisise ukuthi lezi zinselelo zinganqotshwa kanjani ngempumelelo.

Uhlangothi lwangaphambi kwemishini
Esinyathelweni sokuqala semishini (imishini yohlangothi lwangaphakathi), okuqukethwe kuyingxenye eqinile yezinto eziqinile anamandla aphezulu. Ngakho-ke, umsebenzi wokusebenza awuhlushwa ama-anomaling maininating anjengokonakaliswa kanye nokuhlanza phakathi kwale nqubo. Lokhu kuqinisekisa ukuqina nokunemba lapho umshini wokubhala.

Sebenzisa indlela yokukhiya nokucindezela
Esinyathelweni sesibili (ukufaka imishini lapho kufakwa khona ukushisa), sisebenzisa indlela yokukhiya necindezela indlela yokubopha. Lokhu kuqinisekisa ukuthi amandla okuqhuma aphezulu futhi asatshalaliswa ngokulinganayo endizeni esekelayo esekelayo. Lokhu kuhlanganisa kwenza umkhiqizo uzinze futhi ungahlanganisi kuyo yonke inqubo.

Isixazululo Esihlukile: Ngaphandle Kwesakhiwo Esingenalutho
Kodwa-ke, kwesinye isikhathi sihlangabezana nezimo lapho kungenzeki khona ukwenza isikulufa nge-holed ngaphandle kwesakhiwo esingenalutho. Nasi isixazululo esihlukile.

Singaklama kuqala ezinye izinsika ngesikhathi semishini ohlangothini olubuyela emuva bese zithinta khona. Ngesikhathi senqubo elandelayo yemishini, sinesikhafu sidlule ohlangothini oluhlanekezelwe khona futhi sikhiya umsebenzi wokusebenza, bese sifeza umshini wendiza yesibili (uhlangothi lapho ukushisa kuhlakazwa khona). Ngale ndlela, singaqedela isinyathelo sesibili semishini ngokudlula okukodwa ngaphandle kokushintsha ipuleti phakathi. Ekugcineni, sifaka igxathu eliphakeme kathathu futhi sisuse izinsika zenqubo ukuqeda inqubo.

Ekuphetheni, ngokwenza kahle inqubo kanye nesixazululo senqubo, singayixazulula ngempumelelo inkinga yokufaka kabusha kanye nokuguqulwa kwezingxenye ezinkulu, izingxenye ezicijile ngesikhathi se-CNC. Lokhu akugcini ngokuqinisekisa ikhwalithi yokwenziwa kwemishini nokusebenza kahle kepha futhi kuthuthukisa ukuqina kanye nekhwalithi ephezulu yomkhiqizo.


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